Exam Name: Pressure Vessel Inspector
Certification Provider: API
Corresponding Certification: Individual Certification Programs
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Documentation and post-work verification - Authorization and responsibility for work - Pressure relieving devices and overpressure protection - Repair vs alteration definitions and procedures - Rerating, reclassification, and nameplate updates |
| Topic 2: Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection methods and technique selection - TML/CML selection and measurement planning - Code scope, jurisdiction, and regulatory requirements - Records review and baseline data collection - Remaining life and corrosion rate calculations - Inspection interval determination and extension rules |
| Topic 3: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Hydrostatic, pneumatic, and leak testing rules - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application |
| Topic 4: Design, Materials, and Fabrication Rules | 22% | - MAWP, thickness, and joint efficiency calculations - Positive material identification (PMI) and traceability - Flanges, bolting, gaskets, and special components - Material selection, properties, and toughness requirements - Welding, qualification, and PWHT requirements - ASME Section VIII, V, IX application |
| Topic 5: Damage Mechanisms and Corrosion Assessment | 22% | - Corrosion under insulation (CUI) and environmental degradation - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - Internal, external, and localized corrosion - High-temperature damage and material degradation |
API Pressure Vessel Inspector Sample Questions:
1. When discussing repairs to a pressure vessel what is the definition of 'construction codes'?
A) The Code the vessel was constructed to including non-standard and jurisdictional special vessels
B) The API 510 Code
C) The current ASME Code edition
D) The NBIC
2. What is the minimum required experience in years for an API-510 inspector with a high school diploma?
A) 3 years
B) 5 years
C) 10 years
D) 1 year
3. Which of the following does API-510 specifically require to be assessed during an external inspection?
A) Nearby electrical installations
B) External paint condition
C) Insulation condition
D) Foundation condition
4. Under API-510, how often must the qualifications of a pressure vessel inspector be revalidated through testing or continuing education?
A) Every 6 years
B) Every 10 years
C) Every 5 years
D) Every 3 years
5. Aboveground vessels shall be inspected, preferably while in operation, at least every ___________ years or at the same interval as the required internal/on-stream inspection
A) 15 years
B) 5 years
C) 10 years
D) 20 years
Solutions:
| Question # 1 Answer: A | Question # 2 Answer: A | Question # 3 Answer: D | Question # 4 Answer: D | Question # 5 Answer: B |
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