Exam Name: Pressure Vessel Inspector
Certification Provider: API
Corresponding Certification: Individual Certification Programs
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Updated: Sep 15, 2026
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Hydrostatic, pneumatic, and leak testing rules - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application |
| Topic 2: Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection methods and technique selection - TML/CML selection and measurement planning - Code scope, jurisdiction, and regulatory requirements - Records review and baseline data collection - Remaining life and corrosion rate calculations - Inspection interval determination and extension rules |
| Topic 3: Damage Mechanisms and Corrosion Assessment | 22% | - Corrosion under insulation (CUI) and environmental degradation - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - Internal, external, and localized corrosion - High-temperature damage and material degradation |
| Topic 4: Design, Materials, and Fabrication Rules | 22% | - MAWP, thickness, and joint efficiency calculations - Positive material identification (PMI) and traceability - Flanges, bolting, gaskets, and special components - Material selection, properties, and toughness requirements - Welding, qualification, and PWHT requirements - ASME Section VIII, V, IX application |
| Topic 5: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Documentation and post-work verification - Authorization and responsibility for work - Pressure relieving devices and overpressure protection - Repair vs alteration definitions and procedures - Rerating, reclassification, and nameplate updates |
API Pressure Vessel Inspector Sample Questions:
When discussing repairs to a pressure vessel what is the definition of 'construction codes'?
- A. The Code the vessel was constructed to including non-standard and jurisdictional special vessels
- B. The API 510 Code
- C. The current ASME Code edition
- D. The NBIC
Correct Answer: A 🗳️
What is the minimum required experience in years for an API-510 inspector with a high school diploma?
- A. 3 years
- B. 5 years
- C. 10 years
- D. 1 year
Correct Answer: A 🗳️
Which of the following does API-510 specifically require to be assessed during an external inspection?
- A. Nearby electrical installations
- B. External paint condition
- C. Insulation condition
- D. Foundation condition
Correct Answer: D 🗳️
Under API-510, how often must the qualifications of a pressure vessel inspector be revalidated through testing or continuing education?
- A. Every 6 years
- B. Every 10 years
- C. Every 5 years
- D. Every 3 years
Correct Answer: D 🗳️
Aboveground vessels shall be inspected, preferably while in operation, at least every ___________ years or at the same interval as the required internal/on-stream inspection
- A. 15 years
- B. 5 years
- C. 10 years
- D. 20 years
Correct Answer: B 🗳️
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