Exam Name: Pressure Vessel Inspector
Certification Provider: API
Corresponding Certification: Individual Certification Programs
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Design, Materials, and Fabrication Rules | 22% | - Material selection, properties, and toughness requirements - Welding, qualification, and PWHT requirements - Flanges, bolting, gaskets, and special components - ASME Section VIII, V, IX application - Positive material identification (PMI) and traceability - MAWP, thickness, and joint efficiency calculations |
| Damage Mechanisms and Corrosion Assessment | 22% | - Internal, external, and localized corrosion - Damage assessment and prioritization - Corrosion under insulation (CUI) and environmental degradation - Cracking mechanisms (environmental, fatigue, creep) - High-temperature damage and material degradation |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - TML/CML selection and measurement planning - Code scope, jurisdiction, and regulatory requirements - Records review and baseline data collection - Inspection interval determination and extension rules - Inspection methods and technique selection |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Rerating, reclassification, and nameplate updates - Pressure relieving devices and overpressure protection - Authorization and responsibility for work - Documentation and post-work verification - Repair vs alteration definitions and procedures |
API Pressure Vessel Inspector Sample Questions:
1. Explain the protocol for updating API-510 standards and how industry feedback is incorporated into revisions.
2. According to API-510, which of the following is not a typical method for detecting under-insulation corrosion?
A) Ultrasonic testing
B) Radiographic testing
C) Visual inspection
D) Thermal imaging
3. Discuss the role of API-510 in ensuring environmental compliance for pressure vessels.
4. The re-rating of a pressure vessel will be considered complete only when the authorized pressure vessel inspector witnesses which of the following?
A) The pressure test required by the code
B) The final painting of the vessel
C) The stamping of welds by each welder
D) The attachment of an additional nameplate of stamping
5. What action is required under API-510 if a pressure vessel's corrosion rate exceeds expected values?
A) No specific action required
B) Notification of the API
C) Recalculation of the vessel's remaining life
D) Immediate shutdown
Solutions:
| Question # 1 Answer: Only visible for members | Question # 2 Answer: B | Question # 3 Answer: Only visible for members | Question # 4 Answer: D | Question # 5 Answer: C |
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