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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Metrology26%- Calibration and traceability
  • 1. Measurement System Analysis (MSA, Gage R&R)
    • 2. Calibration standards and procedures
      - Measurement instruments
      • 1. Attribute gauges: go/no-go, thread gauges
        • 2. Variable gauges: micrometers, calipers, CMMs
          • 3. Surface measurement, optical tools
            Topic 2: Inspection and Test32%- Technical documentation
            • 1. Specifications, standards, and drawing interpretation
              • 2. Blueprint reading, GD&T symbols and rules
                - Sampling and inspection
                • 1. Attribute/variable sampling plans (ANSI/ASQ Z1.4, Z1.9)
                  • 2. First article, receiving, in-process, final inspection
                    - Testing methods
                    • 1. Destructive, nondestructive (NDT), hardness testing
                      • 2. Nonconforming material control and MRB
                        Topic 3: Quality Assurance and Improvement23%- Process control and capability
                        • 1. Cp, Cpk, Ppk, process analysis
                          • 2. Control charts for variables and attributes
                            - Quality systems and tools
                            • 1. 7 QC tools, problem solving, CAPA
                              • 2. Quality management principles, audits, documentation
                                Topic 4: Technical Mathematics19%- Basic statistics
                                • 1. Mean, median, mode, range, standard deviation
                                  • 2. Normal distribution concepts
                                    - Basic shop math
                                    • 1. Fractions, decimals, percentages, conversions
                                      • 2. Algebra, geometry, trigonometry applications

                                        ASQ Certified Quality Inspector Sample Questions:

                                        1. An engineer reviews a control chart and finds the pattern to show an indication of a mixture. An explanation for this pattern may be a(n):
                                        Response:

                                        A) Both indication of special cause variation and failure to make rational subgroups when the control chart was originally created
                                        B) failure to make rational subgroups when the control chart was originally created
                                        C) indication of common cause variation
                                        D) indication of special cause variation


                                        2. 8/52 is equal to which of the following?
                                        Response:

                                        A) 1/45
                                        B) 2/13
                                        C) 3/26
                                        D) 1/7


                                        3. A micrometer is so small it can be correctly used to measure with one hand. This statement is:
                                        Response:

                                        A) False, because it is hard to close the micrometer with thumb and index finger
                                        B) True, because the anvil can rest in the palm of the hand
                                        C) True, because the micrometer can be held in place with the pinkie finger
                                        D) False, because pressure must be applied on the anvil while it is being held against the reference plane


                                        4. Both scales and balances are used to determine the mass of an object. In what manner does a scale make this determination?
                                        Response:

                                        A) By exceeding the Tare once it has been set
                                        B) By measuring the displacement of the mass
                                        C) By direct comparison to a known mass using a beam and fulcrum
                                        D) By measuring the amount of force exerted by the mass


                                        5. Which of the following are effective methods for the control of age sensitive materials?
                                        Response:

                                        A) Identify the expiration date on the containers
                                        B) Record the date opened on the containers
                                        C) Sequentially number each of the containers
                                        D) Record the date received on the containers


                                        Solutions:

                                        Question # 1
                                        Answer: B
                                        Question # 2
                                        Answer: B
                                        Question # 3
                                        Answer: D
                                        Question # 4
                                        Answer: D
                                        Question # 5
                                        Answer: A

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