Exam Name: CCPS Process Safety Professional Certification
Certification Provider: AIChE
Corresponding Certification: AIChE CCPS
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Updated: Aug 22, 2026
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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Operating Procedures and Practices | 10-15% | - Standard Operating Procedures (SOPs) - Startup and Shutdown Procedures - Operations Training and Competency - Safe Work Practices - Permit-to-Work Systems |
| Topic 2: Process Safety Management Systems | 15-20% | - Continuous Improvement Frameworks - Policy and Strategic Planning - Elements of PSM Systems - Management Leadership and Commitment |
| Topic 3: Risk Assessment and Analysis | 20-25% | - Hazard Identification (HAZID) - Event Tree Analysis (ETA) - Bow-Tie Analysis - Layer of Protection Analysis (LOPA) - Quantitative Risk Assessment (QRA) - Fault Tree Analysis (FTA) - Hazard and Operability Analysis (HAZOP) |
| Topic 4: Process Safety Engineering Fundamentals | 15-20% | - Equipment Design and Integrity - Chemical Process Safety Fundamentals - Thermodynamics and Reaction Hazards - Toxicology and Exposure Assessment - Fire and Explosion Dynamics |
| Topic 5: Management of Change (MOC) | 8-12% | - Personnel and Organizational Changes - Technical Review and Risk Assessment - MOC Process Requirements - Temporary vs. Permanent Changes |
| Topic 6: Emergency Planning and Response | 5-10% | - Safety Instrumented Systems (SIS) - Inherently Safer Design Principles - Emergency Response Planning - Containment and Mitigation Barriers |
| Topic 7: Incident Investigation and Learning | 10-15% | - Lessons Learned and Knowledge Management - Incident Classification and Severity - Investigation Report Development - Trending and Performance Metrics - Root Cause Analysis Methods |
| Topic 8: Regulatory Compliance and Auditing | 5-10% | - Compliance Verification Methods - Process Safety Auditing Techniques - International Process Safety Standards - OSHA PSM Requirements - EPA RMP Regulations |
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. The Risk Based Process Safety element which is designed to verify that a process is verified safe to start after a short term shutdown is Operational Readiness. True or False?
A) True
B) False
2. Which of the following sets of inputs should be considered when developing Operating Procedures?
A) Equipment Manufacturer recommendation, Process Design Basis, Lessons Learned
B) Six Sigma, Lean Manufacturing, Product Pricing
C) Utility Costs, Process Safety Management Reviews, Union Contract
D) Geographical Location, Research and Development, Stakeholder Outreach
3. A contractor has been hired to apply a proprietary coating in an unoccupied process area. The coating has hazardous properties. What documentation should the contractor provide to the site owner before starting work? (Select all that apply)
A) The contractor's procedure for handling and applying the coating
B) A Safety Data Sheet (SDS) for the coating materials
C) A plan on how the contractor will protect all site employees from exposure
D) No documentation is required since the contractor's technology is proprietary
E) The site owner is responsible for protecting the site employees, so no contractor documentation needs to be provided
4. Which of the following events require a process safety incident investigation? (Select all that apply)
A) Allergic response
B) Explosion
C) Slip, trip, or fall injury
D) Toxic release
E) Runaway reaction
F) Fire in an office building
5. Which of the following are best used to verify that an operator adequately understands training? (Select all that apply)
A) An attendance sheet from the training course
B) A form signed by the operator indicating that the training was completed
C) Documentation from the trainer that the operator demonstrated understanding
D) A written quiz or test that must be passed upon completion
Solutions:
| Question # 1 Answer: B | Question # 2 Answer: A | Question # 3 Answer: A,B,C | Question # 4 Answer: B,D,E | Question # 5 Answer: C,D |
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